Zonel Filtech

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Air Slide Systems And Air Slide Fabrics

Air slide systems / pneumatic conveyor system combined with the upper chute, air slide fabrics and lower chute. The pressed air from lower chute pass through the air slide fabrics to fluidize the powdered/granular on the upper chute then make them flowing/conveying to the lower position of the system due to the gravity.

The fluidizing particles with less abrasion to the system, and the whole system nearly don’t move when it working that make the system very durable and easy to maintenance; also the powders be conveyed in the air tight chute, so they won’t loss when conveying and won’t cause the pollution problem.

Zonel Filtech provide both air slide chute system and replacement air slide fabrics. According to the different materials, the air slide fabrics from us can be divided into the polyester air slide fabric, basalt air slide canvas, Aramid air slide belt / Nomex air slide membrane/ Kavlar air slide cloth. Besides the air slide fabrics, we also provide the super quality air slide hoses.

Description

Polyester air slide fabric

General introduction of Polyester air slide fabric:
Zonel Filtech provide good quality polyester air slide fabrics for air slide systems, which can be divided into polyester spun yarn air slide fabric, polyester filament air slide belt and polyester nonwoven air slide cloth for different usages and requirements from the clients.

The filament polyester air slide fabric with a smooth surface and equal air permeability, strong construction, excellent for abrasion resistance, with the longest service life for the polyester material air slide fabrics.

The spun yarn polyester air slide belt with the same construction as the filament air side membrane, also offered to various industries for dry particles conveying and mixing the material in homogenization silo, etc, but the service life shorter a little when compare to the filament one, but price cheaper some.

Nonwoven air slide belt, with the needle punched nonwoven construction (nonwoven polyester air slide cloth), air permeability bigger, and softer, easy installing, and suitable for some small volume and light material conveying, which is the most economical solutions of the air slide fabric for the air slide systems.

Relevant specification of the polyester air slide fabric from Zonel Filtech:
Thickness of the polyester air slide fabric: 3~10 mm can be customized.
Width of the polyester air slide belt: max. 2.4 meters.
Air permeability: can be customized as requirements.
Tensile strength: > 5000N/4cm.
Operation temprature: -60 dgree C to 150 degree C, max. peaks: 180 degree C.

The properties of the air slide membrane from Zonel Filtech:
1. Clear veins, stable size, high tensile strength, various materials for choosing according to the different requirements.
2. Equal air permeability, the tolerance of air resistance is within ±10%.
3. High temperature resistance, abrasion resistance, little hygroscopicity, corrosion resistance, lower adhesive capacity, never delamination, longer service life.
4. Smooth surface, 100% new materials, won’t leak dust, green products.
5. The products applicable to convey the materials with the particle diameter < 4mm, temperature < 180degree C, the moisture content < 2%.

Main application of the polyester air slide belt from Zonel Filtech:
Cement industries: cement plant, bulk cement truck and ship;
Mining industries: alumina, lime, coal, phosphates, etc;
Chemical plants: soda, etc;
Power plant: coal, desulfurize, etc;
Food industries: flour, etc.

Aramid/Nomex/Kavlar Air Slide Fabrics

General introduction of aramid air slide fabric:
Aramid air slide fabric also called Nomex air slide fabric and Kevlar air slide fabric in the market due to the raw material from the different suppliers. According to the different working circumstance, the aramid materials from Zonel Filtech were adopted the aramid 1313 (similar to Nomex) and aramid 1414 (similar to Kevlar) according to the certain working circumstances.

The Aramid 1414 air slide fabric which is fire proof, high tensile strength and abrasion resistance, longer service life, the maximum operation temperature resistance even up to 250degree C.

For the aramid 1313 air slide fabric, which is the high temperature resistance air slide fabric as well, this aramid air slide belt continuous operation temperature can up to 200degree C, maximum peaks can up to 220degree C. This aramid air slide belt with shorter operation life and lower operation temperature, but can offer a more economical solutions for some special air slide systems.

Aramid fiber also can be needle punched into nonwoven aramid air slide fabric (Nomex nonwoven air slide fabric) and offer some economical solutions for the air slide systems or homogenization systems.

Relevant specification of the aramid air slide cloth from Zonel Filtech:
Thickness of the aramid air slide membrane: 3~10 mm can be customized.
Width of the aramid (Nomex) air slide belt: max. 2.4 meters.
Air permeability: can be customized as requirements.
Tensile strength: > 5000N/4cm.
Temperature resistance: -60~250 degree C.

Properties:
1. Clear veins, stable size, high tensile strength, various materials for choosing according to the different requirements.
2. Equal air permeability, the tolerance of air resistance is within ±10%.
3. High temperature resistance, abrasion resistance, little hygroscopicity, corrosion resistance, lower adhesive capacity, never delamination, longer service life.
4. Smooth surface, 100% new materials, won’t leak dust, green products.
5. The products applicable to convey the materials with the particle diameter < 4mm, temperature < 250degree C, the moisture content < 2%.

Applications:
For some high temperature particles/dry powder air slide conveying.

Basalt Air Slide Fabrics

General introduction of Basalt Air slide Fabric:
Zonel Filtech provide good quality basalt filament air slide fabrics / basalt fluidization fabricfor air slide systems and homogenization usage. The Basalt Air Slide Fabric with the properities of smooth surface and equal air permeability, strong construction, excellent for heat resistance, with the long service life with a perfect performance.

Relevant specification of the basalt air slide belt from Zonel Filtech:
Thickness of the basalt air slide belt: 3~10 mm can be customized.
Width of the basalt air slide membrane: max. 2.4 meters.
Air permeability of the basalt air slide cloth: can be customized as requirements.
Tensile strength of basalt air slide fabric: > 5000N/4cm.
Operation temperature of basalt air slide belt: -60 degree C to 700 degree C, max. peaks: 750 degree C.

The properties of the basalt air slide membrane from Zonel Filtech:
1. Clear veins, stable size, high tensile strength, various materials for choosing according to the different requirements.
2. Equal air permeability, the tolerance of air resistance is within ±10%.
3. High temperature resistance, abrasion resistance, little hygroscopicity, corrosion resistance, lower adhesive capacity, never delamination, longer service life.
4. Smooth surface, 100% new materials, won’t leak dust, green products.
5. The products applicable to convey the materials with the particle diameter < 4mm, temperature < 750degree C, the moisture content < 2%.

Main application of the basalt air slide canvas from Zonel Filtech:
For air sliding or homogenization usage in some high temperature occasions that more than 250 degree C.

Air Slide Hose

General Introduction of air slide hose:
Air slide hose according to their usage also called bulk cement aeration hose, silo hose, cement air slide hose, etc.
The Zonel Filtech was one of the most professional air slide hose manufacturers of China can offer the high strength pneumatic air slide hoses with different sizes and special requirements, which made of polyester industrial spun yarn in warp side and polyester industrial filament at the weft side. One side of the customized air slide hose with PU coating, and the other side without. The coating can improve the abrasion resistance of the air slide hose, at the meantime can optimize the air permeability at the other side without coating.

The properties of the air slide hose from Zonel Filtech:
1.One side with PU coating, good for abrasion resistance, with a longer service life; not air permeable, will improve the air permeability of the other side, can help to pneumatic the powders so as convenient for the transportation works.
2.The air slide hose is light and flexible, can adopt to various climate, antioxidant, antiaging, easy to maintenance.
3.The Zonel air slide hoses also with the properties of smooth surface, high strength, stable and equal air permeability, low moisture absorption, not leafing, the powders won’t flow back, easy installing, energy saving, etc.
The Zonel air slide hoses are popular in China air slide hoses market due to the advantages of no need the air chamber, powder transfer fast, high efficiency, especially good for cement tanks / cement trailers (cement trailer air slide hose, air slide hose for cement tanker trailer) as well as the bulk cement ship for air slide transfer.

Typical parameters of air slide hose.

Name

Material

Structure

Thickness mm

Temperature °C 

Air pressure lose KPa

Diameter mm

Air slide hose

Polyester

Pipe

1.0~2.0

≤150

3~8

30~610

Material details

Warp side: polyester spun yarn; Weft side: industrial filament

Glue

Latex with color

Temperature °C

Continuous ≤150; instant peaks: 180

Tensile strength

Warp: ≥5000N; weft: ≥5000N

Elongation when install

≤6%

Tensile elongation

Approximate 24%

Air Slide Chute for Powder Material Conveying System

General introduction of air slide system:
Air slide systems also called air slide conveyor / air slide chute or pneumatic fluidizing conveying systems, which widely used in cement plants for raw materials and the cement conveying, also be used in the industries of bauxite, CaCO3, carbon black, gypsum, flour and other industries for powders or small particles (diameter < 4mm) conveying.
The air slide conveyor was combined by upper chute, air slide fabric, below chute, which fixed by bolts at the edges of the chute and sealed by silicon rubber or some high temperature resistance sealing material. The air slide chute was installed from higher position (inlet) to the lower position (outlet) with a special angle (mainly from 2~12 degree), with a well-sealed feeding set, when the pressed air enter into the below chute, the air will pass the air slide fabrics and mixed with powders at the upper chute to make the powder fluidized which will be conveyed from the higher side to the lower side position due to the gravity.

Properties of the air slide chute from Zonel Filtech:
1.Simple system design with a lower investment.
2.Easy maintenance.
3.Won’t lost of the material or pollution when conveying the material.
4.The whole air slide chute (except the air blower) nearly no moving part, working quiet, lower power consumption (mainly 2~5 KW), no need to grease the accessories, safe.
5.Can change the convey direction and feeding position easily.
6.High temperature resistance (can stand 150 degree C or more), anti-corrosive, anti-abrasion, lower moisture absorption, lower weight, smooth surface, longer service life.

Application:
Can transport nearly all of the dry powders (moisture mainly <2%) with the particle size less than 4mm, which widely used in the industries of cement, bauxite, CaCO3, carbon black, gypsum, flour, grain, and other industries such as chemical powders, machinery accessories or raw material particles and so on.

Typical parameters of the air slide chute system from Zonel Filtech.

Model No.


Air slide conveying volume (m³/h)

Air pressure KPa

Air consumption (m2- air slide fabric. min)

Cement 6%

Raw meal 6%

Cement 10%

Raw meal 10%

ZFW200

20

17

25

20

4~6

1.5~3

ZFW250

30

25.5

50

40

ZFW315

60

51

85

70

ZFW400

120

102

165

140

ZFW500

200

170

280

240

ZFW630

330

280

480

410

ZFW800

550

470

810

700

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